Proof:
"Mass is Approximately Constant
As Cylinder Count Increases"
© 1998 L. Van Warren • All Rights Reserved

Introduction
To first order, is there a weight advantage that accrues from having more or fewer cylinders. That is, which is lighter for a given displacement, a single cylinder engine or one with many cylinders? I will show that, to first order:

"minimum weight does not change as the number of cylinders changes."

The proof of this is as follows. Consider a single cylinder "square" engine, that is, one in which bore equals stroke. To start with, we will compute the mass of the cylinders as the number of cylinders increases. If we subtract a solid geometric cylinder from a cube we have the following shape:

IF WE DEFINE:

mn = mass of the cylinders for an engine block with n cylinders
dn = diameter of all cylinders in an engine block with n cylinders
n = the cylinder count, i.e. the number of cylinders in the engine

AND

If we assume that:

    The material of the engine block is of uniform density, then mass is directly proportional to volume.
    The circular cylinders are idealized to be the full width of the block.
THEN

Regardless of the tiling used to arrange the cylinders with respect to each other,

(An astonishing thing about this diagram is that if we use surface area as analagous to volume and perimiter as analagous to surface area, that four these circular figures, the "volume" remains constant but the surface area doubles. This fascinating result is why losses grow with n but mass does not…)

the mass of the engine cylinders resulting from the Boolean subtraction defined above is given by the expression:

But since engine displacement is a fixed quantity and only the cylinder count is allowed to increase and not the relative shapes we have the relation that:
Substituting this rule into the mass relation yields:

Since d1 is the fixed displacement of the engine, Equation 3 states that the mass of the cylinder heads do not change as a function of n. Therefore we have proved the assertion that to first order,

"minimum weight does not change as the number of cylinders changes."

A similar argument can be made for the pistons modeled as geometric cylinders of fractional engine block height. The results are the same and the relation obtained varies only by a constant. -LVW